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Embroidery

 

Embroidery is a tried and true way to create long-lasting branded merchandise. Unlike screenprinting, embroidery minimums and cost aren’t determined by the number of impression colors. This makes it a flexible tool for adding your design to everything from headwear to hoodies. Embroidery is a great fit for a lot of merch projects, but is limited in the amount of detail it can capture, especially with small imprints. In these cases, we utilized patches and woven labels. Embroidered patches, woven patches, and sublimated patches offer unique capabilities and opportunities to bring dimension, detail, and value to your merch. Scroll down to learn more!

Embroidery Minimums

Our minimum for embroidered goods is 25 pieces. A 10 pieces per variant minimum also applies to embroidered merchandise. A variant is defined by every distinct color or style of garment; there is no minimum for sizes within each variant.

Embroidery Turnaround

Turnaround for embroidered goods is 7-10 business days from art approval and payment. If patches or labels are being created for your project, turnaround averages 4-5 weeks.

Headwear
Catalog

We’ve sorted through the seas of blank headwear to curate the best bang for your buck.

Click on the brand logos below to see current selections.

 

Economy / Standard Grade

These brands are our flexible go-to’s for projects ranging from uniforms to band merchandise. For classic headwear shapes and styles at a price point that allows margin, look no further.


Premium Grade

These brands are our preference when quality cannot be compromised. Premium Grade headwear brands offer more unique shapes and styles and retail-ready quality.

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Patches & Woven Labels

 
 

Embroidered Patches

Embroidered patches are what most people think of when they think of patches. Embroidered patches have a long-lasting, heavy-duty feel to them. Embroidery can add dimension and texture to a patch application but is limited in the level of detail that can be captured. Embroidered patches are great bang for your buck: buy 100, put 50 on hats, 25 on work shirts, and keep 25 to sell as merch!

MINIMUM: 10 pieces
TURNAROUND: 3-4 weeks
SIZING: To determine sizing, take the width + height and divide by 2. The pricing below includes all patches < 5” in size.
PRICING:

Quantity Price
10 - 24 $11.70 / piece
25 - 49 $5.20 / piece
50 - 99 $4.05 / piece
100 - 149 $2.55 / piece
150 - 199 $2.45 / piece
200 - 499 $2.10 / piece
500+ $1.45 / piece

Woven Patches

Woven patches are made with a loom and are great for high-detail patch designs. On headwear in particular, patch size is limited, thus limiting the amount of detail that can be captured in your design. Woven patches can capture small details in your design that embroidered patches cannot. Woven patches maintain a softer feel than embroidered patches and make a great decoration method when using un-structured or lightweight garments.

MINIMUM: 25 pieces
TURNAROUND: 3-4 weeks
SIZING: To determine sizing, take the width + height and divide by 2. The pricing below includes all patches < 5” in size.
PRICING:

Quantity Price
25 - 49 $5.20 / piece
50 - 99 $3.65 / piece
100 - 199 $2.35 / piece
200 - 499 $1.75 / piece
500 - 999 $1.45 / piece
1000+ $1.15 / piece

Sublimated Patches

Sublimated patches are printed digitally using sublimation. They are printed on a heavyweight twill and finished with a merrowed edge to give them the appearance, feel, and durability of a normal patch. The sublimation process allows sublimated patches to capture the highest level of detail, including gradients. When detail is of utmost importance, sublimated patches are our decoration method of choice.

MINIMUM: 100 pieces
TURNAROUND: 4-5 weeks
SIZING: To determine sizing, take the width + height and divide by 2. The pricing below includes all patches < 5” in size.
PRICING:

Quantity Price
10 - 24 $11.70 / piece
25 - 49 $5.20 / piece
50 - 99 $4.05 / piece
100 - 149 $2.55 / piece
150 - 199 $2.45 / piece
200 - 499 $2.10 / piece
500+ $1.45 / piece

Clip & Hem Woven Labels
/ Flat & Heat Cut Woven Labels

Woven labels add a premium touch to wearable merch.

Clip or hem labels fold over the edge of a hem. They can be sewn onto the bottom hem, sleeve hem, or pocket edge of garments. Clip labels also work wonderfully sewn on beanies.

Flat or heat cut labels can be sewn almost anywhere on garments and work especially well on headwear. These are similar to a woven patch, but tend to be softer and don’t have a merrowed edge like their patch-style cousins. These labels add a premium touch to tees and hoodies, but we most often use them for beanies and un-structured headwear that required a soft, pliable decoration method to maintain wearability.

MINIMUM: 300 pieces per design (we can apply in smaller quantities)
TURNAROUND: 4-5 weeks
PRICING:

QTY LABEL SIZE
LONGEST SIDE 2" OR LESS
300 $165 / $0.55 / piece
600 $210 / $0.35 / piece
1000 $250 / $0.25 / piece